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3-1Card Removal, Cleaning, and Installation
Oiginal — December 1991 UM4.6:CS6003
3 Card Removal, Cleaning, and
Installation
3.1 Scope
This section describes preventive maintenance procedures used with
circuit cards in the PROVOX instrumentation system.
Note
Preventive maintenance procedures should be
performed on a regular schedule. This schedule is
dictated by the user’s process, availability of
backup systems, and other site specific variables.
Preventive maintenance schedules in this document require an
environment maintained in accordance with guidelines given in the
installation planning notes on planning the installation, and
environmental conditions for instrumentation systems. If the operational
environment does not meet these standards, preventive maintenance
procedures should be done at a higher than recommended frequency.
3.2 Card Removal Procedure
Use the following procedure when removing the I/O cards or the buffer
card from the I/O file.
Step 1:
Open the front door of the cabinet containing the card being
replaced.
Step 2: Make sure the system is halted.
Step 3: Remove the buffer card in the I/O file containing the card being
removed.
Step 4: Remove all power to field wiring connected to the termination panel
of any I/O card being removed.
Step 5: Remove and label all field wiring attached to the I/O card being
removed. Remove an retain the two retaining screws on the
termination panel.
3
- Using and Maintaining the 1
- Type CS6003 Calibrator 1
- Documentation Map 3
- Appendixes 8
- Contents 10
- Original — December 1991 10
- UM4.6:CS6003 10
- Section Tab Guide 11
- 1 Introduction 13
- 1.5 Related Documents 14
- 1.6 Manual Conventions 15
- 1-4 Introduction 16
- 2 Using the Calibrator 17
- 2.2.1 Cables 18
- 2.2.2 Front Panel 18
- Using the Calibrator 19
- 2.2.2.7 Breakout Terminals 20
- 2.2.2.11 Numerical Display 20
- 2.2.2.12 Family Switches 21
- 2.2.2.13 Group Mode Switches 21
- 2.2.2.14 CHK MOM Switch 21
- 2.2.2.15 CARD IDENT Switch 21
- 2.2.2.16 Mode Switches 21
- 2.2.2.17 Status Indicator 22
- 2.2.2.18 Data Switches 22
- 2.3 Operating the Calibrator 23
- 2.3.4.1 Lamp Test 24
- 2.3.4.2 Procedures 24
- ± 0.1% ± 1 count 25
- ± 0.002 Vdc 25
- ± 0.0005 mV 25
- ± 0.005 ohms 26
- ± 0.01 ohms 26
- 3 Card Removal, Cleaning, and 27
- Installation 27
- 3.3 Circuit Card Cleaning 28
- 3.4 Corrosion 29
- 4 Input and Output Card 31
- 4.1.1.2 Equipment Required 32
- 4.1.1.3 Calibration Procedure 32
- Input and Output Card 33
- (Isolated) 34
- X00606–A 35
- 4.1.3.1 Overview 39
- 4-10 Input and Output Card 40
- Figure 4-3. RTD Input Card 40
- R2, and R3 for the RTD card 40
- 4.1.3.2 Equipment Required 41
- 4.1.3.3 Calibration Procedure 41
- 1. Zero adjustment 43
- 2. Span adjustment 43
- 4.1.4.1 Overview 44
- 4-15Input and Output Cards 45
- 4.1.4.2 Equipment Required 46
- 4.1.4.3 Calibration Procedure 46
- Input Cards 48
- 4.1.5.1 Overview 49
- 4.1.5.2 Equipment Required 49
- 4.1.5.3 Calibration Procedure 50
- 4.1.6.1 Overview 50
- 4.1.6.2 Equipment Required 51
- 4.1.7.1 Overview 54
- 4.1.7.2 Equipment Required 54
- 4.1.7.3 Calibration Procedure 54
- Input and Output Cards 56
- X00613–A 57
- 4.1.8.2 Overview 60
- 4.1.8.3 Equipment Required 60
- 4.1.8.4 Calibration Procedure 60
- Current Output Cards 61
- 4.2.1.2 Equipment Required 62
- 4.2.1.3 Calibration Procedure 62
- 1. 0=OFF; 1=ON 64
- X00616–A 65
- REMOVE W1 FOR 65
- MOMENTARY OPTION 65
- 4.2.3.2 External Relay Panel 74
- 4.2.3.3 Switch Settings 74
- 4.2.3.4 Overview 74
- 4.2.3.5 Equipment Required 74
- 4.2.3.6 Calibration Procedure 75
- 4-48 Input and Output Cards 78
- 5 Controller Cards 79
- 5.1.1 MPU Card 80
- 5.1.2 Process I/O Card 83
- 5.2.1 MPU Card 85
- 5.2.1.2 Calibration Procedure 86
- 5.2.2 Process I/O Card 88
- 5.2.2.2 Calibration Procedure 89
- 5.3.1 Equipment Required 92
- 5.3.2 Calibration Procedure 92
- 5.4.1 Equipment Required 94
- 5.4.2 Calibration Procedure 95
- 5.5.1 Equipment Required 97
- 5.5.2 Calibration Procedure 97
- (with Dual Current Output) 99
- 5.6.2 Calibration Procedure 100
- ± 0.01 volts dc 101
- ± 0.02 volts dc. If not, the 101
- Manual Control Cards 102
- 5.7.2 Calibration Procedure 103
- 5.8.1 Equipment Required 104
- Conversion Card 105
- 5.9.2 Calibration Procedure 106
- Controller Cards 107
- ± 0.015 volts dc. If 108
- 5.10.1 Equipment Required 110
- 5.10.2 Calibration Procedure 110
- 5.10.3 Functional Test 111
- ± 0.08 volts 112
- 5.11.1 Equipment Required 114
- 5.11.2 Calibration Procedure 114
- 6 Data Highway Cards 115
- 6.1.2 Calibration Procedure 116
- ± 0.050 volts 117
- ± 0.002 volts dc 117
- ± 0.005 volts dc. If not 117
- Devices)(PN41B0985) 118
- 6.2.2 Calibration Procedure 119
- ± 0.010 volts 120
- ± 0.050 volts dc on the 120
- Appendix A 121
- Maintaining the Calibrator 121
- A.3 Lamp Test 122
- A.4 Fan and Filter 122
- Glossary 123
- DM6461, DM6462, DM6463, Using 159
- Document by Number 159
- UM4.6:CS6003, 1-1 159
- Reader’s Evaluation 167
- 1712 CENTRE CREEK DR 168
- AUSTIN TX 78754–9971 168
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